Caramel batch cooker:
1 The inner layer of jacket tank is ss304, carbon steel with paint frame.
2 The brands of valves,drain valves and Angle seat valves are Chinese.
3 Vacuum pump is made in China.
4 Omron brand of temperature controllers
5 The brand of electric components is Omron.
6 Pneumatic components are Airtac brand
Technical Data:
1.capacity: 150kgs/hour
2.Volume :390L
3. Inner tank working temp.: <150℃
4. Max. pressure: 0.6MPa
5. Jacket working temp.: 164℃
6. Power of mixing motor: 1.5kw
7. Mixing speed:: 24RPM
8. Power of vaccum pump: 4.0kw
9. Air exhaust: 1.5m3/min
10. Air-assisted discharging system
11. Dimensions: ≈1500X950X2100mm
4.Caramel Storage Tank
1.
The tanks are jacket and ss304. They are kept warm by hot water.
2.Volume of each tank is 280L.
3. Power:2.95kw.
4. There is an agitator in tank.
II．Nougat cooking system
1.Syrup
storage tank:
1.
Volume:300L
2. Motor of
mixer:0.75kw
3. Speed of
mixing:25npm
4. Diameter
of discharging port:48mm
5. Not
jacket, single layer
6. There is a
liquid level sensor
1.Aerator:
1. Mixing speed:0-14-npm
(Danfoss inverter control speed)
2. Mixing
motor:15kw
3.
Volume:300L
4. Rated
pressure:0.3 Mpa
5.
Material:SS304,Jacket and keeping warm by hot water
6.Sealing:
Mechanical sealing
Main parameter:
Production capacity: 600kgs/hour
Steam consumption: 300kgs/hour
Steam pressure: 0.6 Mpa
Power Voltage: 380V
Total power: 20KW
Compressed air consumption:0.3cbm/mintue
Compressed air pressure: 0.6 Mpa
Water consumption: 0.3cbm/hour
Electric
cabinet:
Isolated electric cabinet.
PLC is MITSUBISHI brand
Electric components: Schneider Brand
aviation plugs to connect the wires of machine with electric cabinet.
Vacuum Parts:
1. Vacuum pump: SK1.5(Chinese brand). Power:4KW.Speed:2800N/MIN
2. SS304
Pneumatic Parts:
Pneumatic solenoid valves: Festo
Pneumatic angle valve: SXPC（Chinese brand）
Pneumatic ball valve: Shanghai Huazhu
Frame:
Frame is ss202（satin finish
surface）
Cover of the machine is SS202（satin finish surface）
Syrup pipes are jacket and kept warm by hot water
III．Candy bar forming line
The candy bar
forming line consists of :
1. Double Z blender(mixer)
2. Brine(chilling) water tank
3.Nougat couple forming rollers
4.Caramel double couples forming rollers
5.nuts/chocolate chips/dry fruits sprinkler(on the top of bars, optional)
6. One or two single forming rollers
7. Cooling tunnel
8. Slitter and separate conveyors
9. Guillotine
10. U-shape turn conveyor
1. Double Z blades mixer(500L)
2. The part which contact products is ss304. The base is cast iron and
frame is also iron with paint.
3. It is used to mix granola, nuts and syrup.
6. Passive stirrer speed：22r/min
7. Main motor power: 22kw (Chinese brand)
8. Lift motor power: 1.5kw
9. Heating power:220v 3X1.2KW=3.6kw
10. Dimensions: 2600x2170x2200mm
2. Brine(chilling) water tank
Purified water and propylene Glycol will be added into it by the rate 1:1 to reach the concentration 50% and the freezing point to be
minus 33-34 degrees Cessius and the temperature of mixture inrolls is minus 10-18 degrees Celsius
Copeland
compressor:25HP
3. Nougat forming rollers
It is for
forming of the nougat/cereal/granola slab. The roller has cooling water in the
jacket layer from brine water tank.
The distance between two rollers can be adjusted according the thickness of
products.
The rollers are ss304 with a PTFE hopper.
Total power:1.5kw(two 0.75kw gear motors)
1.Two rollers with cold
water.Inverter to control them, speed adjustable.
2. Carbon steel coated with chromium and burnish to 0.05mm.It is the best
material for the forming or candy or candy bars.
3. Rollers are jacket with brine
water to cool.
4. Hopper is ss304 and PTFE
5.The distance between two rollers
are adjustable.
6. The scraper is ss304 or tool
steel.
7. The frame is SS202 steel tube.
8. Oil lubrication of rollers
4. Caramel double couple rollers
It is for
forming of the caramel slab. The roller has cooling water in the jacket layer
from brine water tank.
The distance between two rollers can be adjusted according the thickness of
products.
The rollers are ss304 with a PTFE hopper.
Total power:1.5kw(two 0.75kw gear motors)
1.Two rollers with cold water.Inverter
to control them, speed adjustable.
2. Carbon steel coated with chromium and burnish to 0.05mm.It is the best
material for the forming or candy or candy bars.
3. Rollers are jacket with brine water
to cool.
4. Hopper is ss304 and PTFE
5.The distance between two rollers are
adjustable.
6. The scraper is ss304 or tool steel.
7. The frame is SS202 steel tube.
8. Oil lubrication of rollers
5. Single Pressing roller
The roller will
press candy slab again to make sure slab is formed well, further more, it can
be pressed to reach the thickness.
One press roller is fixed between two sets of forming rollers, another is fixed
between the caramel forming rollers and cooling tunnel
Power: 1.5kw( The plate under the roller and belt should be stronger
with baffles)
One roller(high quality of carbon steel coated with chromium and burnish to 0.05mm,speed
adjustable)
Jacket and cooled with brine water
Tool steel scraper
Frame is ss202.
The distance between the roller and belt is adjustable
6.Nuts or
chocolate chips sprinkler
It is used to
sprinkle nuts on the candy slab.
Power:0.275kw
Total
Power:44.2kw
Frame: SS304
Insulation covers: ss304 plates
with 50mm foam.
Plates under belt is ss304
Two 3HP refrigerators,16 meters.
PU conveyor belt, its speed is
adjustable.Width of belt is 600mm.
Photo cells and cylinders to make
sure belt will run straight.
7.Slitter and
separated conveyors
Total power: 1.29kw(slitter:0.37kw;
separate conveyors:0.55kw and scraps conveyor:0.37kw)
Frame is ss202
Quantity of cutters goes on the quantity of bars.
Cutters are tool steel
Speed of cutter roller is adjustable.
A plexiglass cover to guard the safty of operator
There are PTFE leading bars beteen candy bars.
Quantity of separate small conveyors are same to the rows of candy bars.Speed
of belts are adjustable.
Scraps at the two sides of candy slab are be sent to the recycling device by
belts.
8.Cooling Tunnel
Total Power:44.2kw
1.Frame: SS304
2.Insulation covers: ss304 plates with 50mm foam.
3.Plates under belt is ss304
4.Two 3HP refrigerators,16 meters.
5.PU conveyor belt, its speed is adjustable.Width of belt is 600mm.
6.Photo cells and cylinders to make sure belt will run straight.
9.Guillotine
Total power: 1.8kw
Frame is ss202
Two parts of conveyor belts, PU material, speed adjustable.
Cylinders to make sure belts will run straight.
Cutter is tool steel. To set its speed manually.
A plexiglass cover to guard the safty of operator
Electric control system:
1. One set of PLC and touch screen to control forming rollers and press rollers. Another set of PLC and touch screen to conrol cooling
tunnel, vertical cutter and horizontal cutter.
2. Electric componets: Schneider or Omron
3. Inverters, PLC and touch screens: Siemens
4. Refrigerators: Compressors are Copeland brand, R404A
10.U-shape conveyor
Power:1.5kw
Width:800mm
Speed of conveyor belt is adjustable.
Conveyor belt: PU. Structure: SS304
IV. Chocolate enrobing line
It can coat all
sides of products or the bottom of products.
The material of the conveyor belt is PU. There are Siemens PLC and touch screen
to control the enrober and separate control panel
for cooling tunnel. The
frame, insulation plates and other most parts are ss304. The inside layer of
jacket tank(hopper) under the
enrober is ss304, it can be pulled out to clean.
There are three 5HP Copeland refrigerators, the refrigerant is R404A.
Motors and reducers are SEW, SMC or Festo cylinders to make sure the belt will
move straightly.. Under the
enrober, there is a
SJB30Y chocolate feeding pump
to send chocolate mass back to
chocolate storage tank.
Model
TYJ800
Mesh Belt Width 800mm
Mesh Belt Speed
0-8m/min
Conveyor Belt Width 800mm
Convey Belt Speed 0-8m/min
Tunnel Working Temperature
0-10℃
Length of cooling tunnel 15m(Copeland
compressor)
Power
9.17kw
Weight
2300kg
Dimension
18000*940*1800
1.
Chocolate mass production line
We have the chocolate mass production
line from sugar grinder and cocoa butter melting tank to chocolate temper
machine.Normally, the 1000L whole chocolate
mass production line includes:
1.
Sugar grinder(250kgs/hour)
2.
Cocoa butter melting tank(500L)
3.
Chocolate conche(1000L)
4.
Chocolate storage
tank(1000L)
5.
Chocolate temper
machine(250L/hour)
If you going to use cocoa butter
chocolate mass to coat candy bars, you need two chocolate storage
tanks and one chocolate temper
machine.
2. FTJ250 Sugar Grinding Machine
This machine is for grinding sugar to
be sugar powder as required. The max. capacity is 250kg/hour.
To put one bag of sugar in hopper.There are screws under the hopper which will
send sugar to the grinding device，after grinding,
there will be a filter and the sugar powder will
flow to the bag and
the big grains will be ground again.
Fineness degree before grinding is 0.5-2mm and after grinding is 20-120 mesh.
All are ss304.
Technical Data:
Model FTJ250
Capacity 250kgs/hour
Spindle Motor Power 5.5kw
Speed of main axis 4200rpm
3. DR-RYG-500L Cocoa Fat Melting Tank
The main material of chocolate is cocoa fat, and it is usually in solid.Before the chocolate material is put into the refiner/conche,the
melting process is needed.Further more the cocoa fat
melting tank can extend the life of refiner/conche.
Our Cocoa fat melting tank is water jacket.The jacket tank and cover is ss304.
It is heated by electricity.
Technical Data:
Capacity: 500L
Power:6KW
Dimension: Dia.1000*1200
4. DR-JMJ1000 Chocolate Refiner/Conche
There is ventilating fan or a hopper on the top of tank , surface cover is carbon steel with paint or ss304 shell..
The material of the lining bars, scrapers are 65Mn after heating treatment, it can prelong their lives. The base and gearbox are cast
iron, so it will be more stable. The jacket tank is iron and heated by
electricity.
Electric compents are Siemens or Schneider, main motor is Siemens,but gearbox and other motor are Chinese brands.
Technical data
Model DR-JMJ1000A
Power 29.5kw
Max. capacity 1000L
Grinding time 14-20 hours
Fineness degree 20-25 microns
4. DR-BWG1000 Chocolate Storage Tank
The tank is jacket and heated by electric heating pipes. It is for holding chocolate mass. The temperature are
The tank and the cover are stainless steel 304. Motor and reducer are SEW brand(factory in China). Electric components are Siemens
except the temperature controller is Omron.
Model BWG1000
Max Capacity 1000L
Power 8.2kw
Weight 1000kg
Size of machine ￠1360*1800
Compressor to be Copeland brand water-cooled (made in China)
Motor and reducer is SEW(made in China),electric components are Schneider or
Siemens. PLC with touch screen is Siemens. Water
pump is Grundfos, temperature
controller is Omron.
5. Chocolate temper machine
This machine is designed according to the characteristics of the natural cocoa butter and cocoa butter equivalent(CBE).
It is in vertical structure,the chocolate mass is fed from the side, then passing through the temperature adjusting tank and output
from the top of the machine. The tank is divided into four temperature sections with 10 plates.
After this process, the chocolate products will be well crystallized with smooth taste, good finishing and longer shelf life.
The material of the main parts for stainless steel tempering machines:
ten plates are stainless steel 304
impellers are copper
cover and main frame is stainless steel 304
principal axis will be stainless steel 304
heating water tank is stainless steel 304
6.chocolate feeding pump
