Eclair Toffee Candy Production Line

D&R Machinery

Toffee (Éclair) production line (700kg/h) from D&R machinery, the leading confectionery manufacturer from China.

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Description

Main equipments of the line:

 

No.

Name

Quantity

Remark

1

AFD-12 Automatic weighing and dissolving system

1set

One weighing tank and two dissolving tanks, ss304

2

Milk dissolving tank

1set

300L, ss304, hot water jacket

3

Fat melting tank

1set

500L, ss304

4

Toffee batch cooker

4sets

400L, ss304

5

Auto CFA system

1sets

Dynamic mixer

6

Cooling drum

1sets

Dia.1500mm, ss304

7

Material batch Loading machine

1set

 

8

Jam pump

2sets

Netzsch pump

9

Batch roller

2sets

 

10

Rope sizer

2sets

 

11

Cooling conveyor

2sets

4 meters

12

Chain forming machine

2sets

300-500kg/h

13

Swing conveyor

2sets

 

14

Sieving conveyor

1set

 

15

3-Layers cooling tunnel

1set

With chiller and dehumidifier

16

Automatic packing system (double twist)

1set

4 stations

 

 

Details of the machines:

 

1. AFD-12 Auto weighing and dissolving system

 

 

 

 The Automatic Weighing and Dissolving System adopts PLC as the central control system, which can store 100 formulas; equipped with a touch screen as a man-machine interface, displaying work information, performing formula storage and modification, and operation control; equipped with temperature control unit, liquid level control unit and Pneumatic control unit.

 

The main components are as follows: 1. 400L three-point weighing and batching mixing tank, 1400RPM high-speed agitator, 5 batching units (liquid); 2. One sugar screw conveyor; 3. Stainless steel frame; 4. Two dissolving tanks , With steam jacket and wall scraping stirring; 5. Durrex rotor pump; 6. Control cabinet.

 

Weighing and Mixing Tank

 

High-speed mixing, frequency conversion speed regulation

 

 

 

 

2.Milk dissolving tank

 

  • Capacity 200L, with S.S 304 material for full tank
  • Mixing motor: High speed with inverter control
  • Template Jacket ,hot water heat preservation , External thermal insulation
  • With indicator type temperature display
  • Bottom outlet: SMS51 round nut outlet, equipped with pneumatic butterfly valve
  • Liquid material inlet: SMS517.  Cleaning water inlet: SMS25 pipe diameter, equipped with angle seat valve and 1 cleaning ball spray nozzle

 

 

 

3. RYG500 fat melting tank

 

 

It is used for solid fat melting.  It is heated by electric heating pipes.

 

Technical Data:

 

  • Capacity: 500L
  • Power:6KW
  • Dimension: Dia.1000*1200

 

 

4. Vacuum batch cooker

 

  • 400L, SS304
  • Vacuum System, Germany SIHI water ring vacuum pump
  • Condenser, vacuum check valve, angle seat valve for cooling water control
  • PTFE scraper scrapes the wall and stirs at low speed
  • Steam heating jacket, pressure vessel certificate, external thermal insulation
  • Germany NEGELE liquid level sensor
  • Spirax Sarco Steam Valve
  • Bottom outlet: SMS63 round nut outlet, equipped with pneumatic ball valve
  • Tank inlet and outlet: SMS76 liquid material interface is equipped with automatic butterfly valve
  • Secondary steam exhaust port: 104mm, equipped with automatic ball valve
  • Vacuum connection interface: sms89mm
  • Cleaning water inlet: sms25, equipped with angle seat valve and two cleaning ball nozzles

 

 

 

5.Automatic CFA System

 

 

 

6. Cooling Drum

 

  • Size   2000*1000*800mm
  • Weight 200kg

 

 

 

7. Inclined conveyor   1set

 

It will convey cooled syrup mass to the extruder.

 

 

 

 

8. Jam pump

  

  • Brand                           Netzsch
  • Volume                          20L
  • Pump wheel maximum speed     146r/min
  • Main motor power             380V   0.75kW
  • Mixer                        380V     0.25kW
  • Heating power                220V     1kW*2
  • Rate of flow                     0.066m3/h
  • Dimension                   1210*620*1150mm

 

 

 

9. Batch Roller

 

 

 

10. Rope sizer

 

It is warm keeping with over weight stopping system. 5 sets wheels,1set for inlet and 4sets for adjusting the size.

 

 

 

11. Conveyor

 

  • Belt width           340 mm
  • Motor power       380V 0.55 kW
  • All fan power       220V 180 W
  • Dimension      4310×560×1370 mm

 

 


12. Chain forming machine

 

  • With heating system.
  • With inverter control the speed.
  • With 1 set die.
  • Puncher           38pairs(according requirement)
  • Producing capacity     300-500kg/h
  • Motor power       380V 2.2 kW
  • Dimension 1400×790×1460 mm

 

 

 

13. Swing conveyor

 

  • Power      0.55kw
  • dimension  1800*600*950mm

 

 

 

14. Sieving conveyor 

 

  • Power       0.83kw
  • Weight      200kg
  • Dimension   3100*880*1600mm

 

 

 

15. 3-layers cooling tunnel

 

  • The highest linear speed                    5.5 m/min
  • Main motor power                        80V   1.5 kW
  • Cooling medium                              R22
  • Air cooler area                              4×25 m2
  • Air cooler fan power fan power              12*0.09 kW
  • Fan power                                2×0.75 kW
  • Dimension                            9000*1980*2000 mm
  • Weight                                     4500kg

 

 

Specifications

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